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In-House Transmission Rebuilding
- All Automatics
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*Within The DC Metro Area with major engine or transmission
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How does a Transmission work?
vehicles transmission is a device that is connected to the back
of the engine and sends the power from the engine to the drive
wheels. An automobile engine runs at its best at a certain
RPM range and it is the transmission's job to make sure that the
power is delivered to the wheels while keeping the engine within
that range. It does this through gear combinations. In addition
to the forward gears, a transmission also has a neutral position
which disconnects the engine from the drive wheels, and reverse,
which causes the drive wheels to turn in the opposite direction
allowing you to back up. Finally, there is the Park position.
In this position, a latch mechanism is inserted into a slot in
the output shaft to lock the drive wheels and keep them from turning,
preventing the vehicle from rolling.
There are two types of automatic transmissions
depending on whether the vehicle is rear wheel drive or front
wheel drive. Butlers Transmission specialists are trained in the
diagnostics and repair of both types of automatic transmissions.
Transmission Maintenance for your vehicle
Transmission fluid should be changed periodically. Your owner's manual should give you the recommended intervals which could be anywhere from 15,000 miles to 100,000 miles. Most transmission experts recommend changing the fluid and filter every 25,000 miles.
Few transmissions have drain plugs to drain the old fluid. In order to get the fluid out, the technician removes the transmission oil pan. This is quite a messy job and generally not recommended for the casual do-it-yourselfer. Even if the transmission has a drain plug, the only way to also change the transmission filter is to remove the pan. When the pan is down, the technician can check for metal shavings and other debris which are indicators of impending transmission problems.
In most cases during these transmission services, only about half the oil is able to be removed from the unit. This is because much of the oil is in the torque converter and cooler lines and cannot be drained without major disassembly. The fluid change intervals are based on the fact that some old fluid remains in the system.
Transmission Repair Options
Adjustments and In-Car Repairs
There are several problems that can be resolved with an adjustment (A simple adjustment is one that can be made without removing the transmission from the vehicle.) or minor repair.
If a late model transmission (computer-controlled transmissions started becoming popular in the early '90s) is not shifting properly, it is often the result of a computer sending incorrect signals due to a faulty sensor, or the transmission is not reacting to the computer command because of a bad connection or defective solenoid pack. These problems can be corrected while the transmission is in the car for considerably less money then a complete overhaul.
If a non computer-controlled transmission is shifting too early or too late, it may require an adjustment to the throttle cable. Since throttle cables rarely go out of adjustment on their own or due to wear and tear, these mis-adjustments are usually due to other repair work or damage from an accident. If the vehicle has a vacuum modulator instead of a throttle cable, there is an adjustment that can be made using an adjustment screw in some modulator designs. In vehicles with modulators, however, it is very important that there are no vacuum leaks and the engine is running at peak efficiency. Engine vacuum is very sensitive to how well the engine is running. In fact, many technicians use a vacuum gauge to diagnose performance problems and state-of-tune. Many problems that seem to be transmission problems disappear after a tune-up or engine performance related repair was completed.
In some older transmissions, bands can be adjusted to resolve "slipping" conditions. Slipping is when an engine races briefly when the transmission shifts from one gear to the next. There are no adjustments for clutch packs however.
A transmission is resealed in order to repair external transmission fluid leaks. If you see spots of red oil on the ground under the car, your transmission may be a candidate for a reseal job. In order to check a transmission for leaks, a technician will put the car on a lift and examine the unit for signs of oil leaks. If a leak is spotted at any of the external seals or gaskets and the transmission otherwise performs well, the technician will most likely recommend that the transmission be resealed.
Most of the external seals can be replaced while the transmission is still in the car but, if the front seal must be replaced, the transmission must first be removed from the vehicle in order to gain access to it, making it a much costlier job.
Replace Accessible Parts
There are a number of parts that are accessible without requiring the removal of the complete transmission. Many of the control parts including most of the electrical parts are serviceable by simply removing the oil pan. The parts that are accessible, however, vary from transmission to transmission and most transmission repair facilities would hesitate to provide meaningful warrantees on external repairs for the simple reason that they cannot see if there are any additional internal problems in the components that are only accessible by transmission removal.
Complete Transmission Overhaul
In a complete overhaul (also known as rebuilding a transmission), the transmission is removed from the vehicle and completely disassembled with the parts laid out on a workbench. Each part is inspected for wear and damage and then either cleaned in a special cleaning solution, or replaced with another part depending on its condition. Parts that have friction surfaces, such as bands and clutches are replaced as are all seals and gaskets. The torque converter is also replaced, usually with a remanufactured one. Technical service bulletins are checked to see if the auto manufacturer recommends any modifications to correct design defects that were discovered after the transmission was built. Automobile manufacturers often make upgrade kits available to transmission shops to resolve these design defects.
Replacement Transmission vs. Overhaul
When a transmission requires an overhaul, there are generally two options that you may have. The first is to remove your existing transmission and overhaul it, and then put the same, newly rebuilt unit back in your car. The second option is to replace your existing unit with another unit that has already been rebuilt or remanufactured.
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